Smart Automation & Controls Integration for Manufacturers Across the Southeast
We specialize in equipment for extrusion and plastic manufacturing, offering comprehensive onsite support for your existing machinery and control systems. Whether you're looking to upgrade controls or optimize performance, we've got you covered.
Our Services Include:
• Custom control panel design and fabrication.
• Development of PLC, HMI, VFD, and servo programs tailored to your operations.
• Seamless integration and troubleshooting for new or legacy systems.
Let us help you enhance productivity, reduce downtime, and future-proof your manufacturing process.
About Us
Automation & Controls Integration That Powers Manufacturing Performance
Carolina Controls NC LLC provides expert automation and controls integration for plastic manufacturers across the Southeast. With over 15 years of experience designing extrusion control systems, optimizing heater zones, and implementing real-time data collection, we understand the nuances of process efficiency and quality control. Our services include PLC/HMI/VFD/servo programming, SCADA development, UL508A panel builds, and cross-platform migrations—engineered to reduce downtime, improve throughput, and empower smarter decision-making. Whether you're upgrading extruder controls or launching a new automation initiative, we deliver responsive support and precision-built solutions tailored to your operation.
Why Choose Us?
Tailored Engineering Solutions
At Carolina Controls NC LLC, we bring deep experience with leading industrial automation platforms including Allen-Bradley, Siemens, Omron, Automation Direct, Ignition, Codesys, and more. Our team doesn’t just design control systems—we engineer custom automation solutions that align with your production goals, operational requirements, and long-term vision.
Whether you're performing a legacy controls upgrade, launching a new PLC/HMI system, or integrating SCADA and data collection tools, we tailor every detail to deliver performance, reliability, and scalability. From control panel design to cross-platform migrations, we help manufacturers across the Southeast streamline operations, reduce downtime, and future-proof their automation infrastructure.
Expertise in Extrusion and Plastic Manufacturing
With over 15 years of hands-on experience in industrial automation and extrusion control systems, Carolina Controls NC LLC helps manufacturers across the Southeast maximize extruder performance, optimize process efficiency, and boost system reliability. Our deep understanding of single screw extrusion dynamics allows us to deliver custom automation solutions that reduce downtime, improve throughput, and enhance overall quality control.
✅ Our Proven Enhancements Include:
• Increased extruder output through advanced process optimization techniques
• Improved heater control for consistent temperature regulation and energy efficiency
• Enhanced system reliability to minimize unscheduled maintenance and production delays
• Significant energy savings through DC-to-AC motor conversions.
Whether you're upgrading legacy equipment or launching a new extrusion line, Carolina Controls NC LLC delivers precision-engineered solutions through PLC/HMI programming, SCADA integration, UL508A panel design, and cross-platform migrations—all backed by responsive onsite and remote support.
🚨 Fast, Reliable Automation Support Across the Southeast
Carolina Controls NC LLC, based near Hickory, North Carolina, provides rapid onsite and remote automation support to manufacturers throughout the Southeast US, including the greater Charlotte region. Whether you're facing an urgent equipment issue or planning routine controls maintenance, our team is ready to travel on short notice to keep your systems running at peak performance.
From emergency PLC troubleshooting and SCADA diagnostics to scheduled service calls and control panel upgrades, we specialize in minimizing downtime and maximizing efficiency. Our expertise spans leading platforms like Allen-Bradley, Siemens, Omron, and Automation Direct, ensuring you get responsive, knowledgeable support when and where you need it.
Our Impact in Numbers
100+
Projects Completed
50+
Satisfied Clients
98%
Client Satisfaction Rate
10+
Industry Recognitions
25+
Years of Experience
Trusted Partnerships
Client Testimonials
John Smith
CEO, Manufacturing Co.
Working with Carolina Controls NC Rev2 has been instrumental in optimizing our production processes. Their engineering solutions are top-notch and have truly transformed our operations.
Emily Johnson
CFO, Polymer Innovations
Carolina Controls NC Rev2 provided us with exceptional consulting services. Their team's expertise and dedication are unmatched, and we highly recommend their services.
Michael Brown
CTO, Plastic Solutions Ltd.
We are impressed with Carolina Controls NC Rev2's continuous support and commitment to our success. Their proactive approach to engineering challenges sets them apart in the industry.